Solutions

Semi-Automatic KN95 Mask Machine Production Line Solution 3

  Solution 1 Process:

Automatic KN95 Mask Forming and Cutting Machine (nose bridge wire inside the fabric) + Semi-automatic KN95 Mask Ear Rope Welding Machine + Semi-automatic KN95 Mask Folded Edge Welding Machine +Automatic Mask Surface Letter Ink-jet Printing Machine + Automatic Mask Packing Machine

kn95 mask

Firstly, giving a brief introduction on the steps of producing KN95 mask:
Step Description Functions Raw Material Note
1 Automatic KN95 Mask Forming and Cutting Machine(nose bridge wire inside the fabric) including nose bridge wire inserting, mask forming, and cutting (1) Non-woven Fabric
(2) Melt Blown Fabric
(3) Filter Cotton
(4) Non-woven Fabric
(5) Nose Bridge
2 Semi-automatic KN95 Mask Ear Rope Welding Machine welding ear rope Ear Rope (single point model or two points model, optional)
3 Semi-automatic KN95 Mask Folded Edge Welding Machine welding folded edge
4 Automatic Mask Surface Letter Ink-jet Printing Machine ink-jet printing the letter Ink
5 Automatic Mask Packing Machine (mutual using) packing Packing film: usually use opp complex film Common used for both Disposable Mask & KN95 Mask


Step-1. QLQ-KMCM-3 Automatic KN95 Forming and Cutting Machine (Ⅲ type) (nose bridge wire inside the fabric)


(Function: including nose bridge wire inserting, mask forming, and cutting)


Forming Machine

kn 95 Mask Machine

Materials Needed for Forming Machine

kn95 mask

Cutting Machine

kn 95 Mask Cutting Machine

After Cutting

kn95 mask

Parameters of the machine:

1. Size: L5000mm*W700mm*H1800mm
2. Output: About 6000-8000pcs/Hour
3. Voltage: 220V, Power: 1KW
4. Machine Website: https://youtu.be/mRqO1mxWY08

Step-2. QLQ-ERM-5/QLQ-ERM-3 Semi-automatic KN95 Mask Ear Rope Welding Machine

(Function: to weld the ear ropes on the mask, there are two models as below.)


Model-1: QLQ-ERM-5 Semi-automatic KN95 Mask Ear Rope Welding Machine (2 points model)



Machine Picture

kn 95 Mask Machine

After Double Point Ear Rope Welding

kn95 mask

Parameters of the machine:

1. Output:1200pcs/h(1person)
2. Size: L1000mm*W600mm*H730mm
3. Weight: 200KG
4. Voltage: 220V, Power:2KW
5. Air compression: 0.5-0.8MPa
6. Model-1 video link: https://youtu.be/WYJqpM6yq1A


Model-2: QLQ-ERM-3 Semi-auto KN95 Mask Ear Rope Welding Machine (Single Point Model)

Single Point Welding Machine

kn 95 Mask Machine

After Single Point Ear Rope Welding

kn95 mask

Parameters of the machine:

1. Output:480pcs/h(1person)
2. Size: L1200mm*W1000mm*H540mm
3. Weight: 300KG
4. Voltage: 220V, Power:0.8KW
5. Air compression: 0.5-0.8MPa
6. Model-2 video link: https://youtu.be/GbATv6k9clc

Step-3. QLQ-EWM-1/QLQ-EWM-2 Semi-automatic KN95 Mask Folded Edge Welding Machine

(Function: seal the edge of the mask, , there are two models as below.)


Model-1: QLQ-ERM-5 Semi-automatic KN95 Mask Ear Rope Welding Machine (2 points model)



Machine Picture

kn 95 Mask Machine

After Rope Welding

kn95 mask

Parameters of the machine:

1. Output: 1000pcs/h(one person operating)
2. Size: L900mm*W550mm*H1450mm
3. Weight: 160KG
4. Voltage: 220V, Power: 2.6KW
5. This machine do not need any material, it can seal the edge of the mask directly.
6. Machine Website: https://youtu.be/70KRZwbOPUM


Model-2: QLQ-EWM-2Semi-automatic KN95/N95 Mask Folded Edge Welding Machine (4 seats, Ⅱtype)

Single Point Welding Machine

kn 95 Mask Machine

Materials Needed for Forming Machine

kn95 mask

Parameters of the machine:

1. Output: 1200pcs/h(one person operating)
2. Size: L1250mm*W650mm*H1550mm
3. Weight: 200KG
4. Voltage: 220V, Power: 2KW
5. This machine do not need any material, it can seal the edge of the mask directly.
6. Machine Website: https://youtu.be/Kenoij2J-9Q

Step-4. QLQ-MLPM-1 Automatic Mask Surface Letter Ink-jet Printing Machine


(Function: to print quality standards, company name, logo on the mask)

Machines Needed
Materials Needed
Mask Machine
Yarn

Parameters of the machine: (Do not need to be equipped with separate technician, can be taken care of by the cutting machine technician.)

1. Output: 60 meter/Min
2. Main machine Size:L124mm*W55mm*H97mm,
Foothold: L605mm*W155mm*H100mm,
Conveyor: L1600mm*W400mm*H300mm
3. Printing Height: 2mm-2.54mm (adjustable)
4. Controller Size:229*170*40mm, Spray Head:110*80*64mm
5. Voltage: 220V, Power: 15W
6. Machine Website: https://youtu.be/tHwJ_PplarQ

Step-5. QLQ-MPM-1 Automatic Mask Packing Machine (Ⅰtype)


(Function: pack the mask into bag according to the required quantity.)

Mask Machine
Machines Needed
Materials Needed
Mask Machine
Yarn

Parameters of the machine:

1. Output: 40-60 bags / min (one person)
2. Machine Size: L4020mm * W770mm * H1450mm
3. Machine Weight: 160KG
4. Voltage: 220V, Power: 2.6KW
5. Machine Website: https: // youtu .be / 06ndX0i7xNs
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